Different Methods Of Liposome Manufacturing

By Jody Leach


The discovery of liposomes with their many interesting properties has attracted much attention. These tiny spheres are suitable for using as delivery vehicles for nutrients and drugs into the human body. Identical to human cell membranes, they easily transfer and deliver active ingredients. Liposome manufacturing involves the same basic steps but the use many different techniques. Research is constantly being done to increase their effectiveness.

Formation of liposomes is not spontaneous. Lipid vesicles are formed when phospholipids like lecithin are placed in water. Each molecule has a water-loving head and two water-repelling tails. When these molecules are placed in a water-based solution, the heads line up side by side with the tails behind. The fact that the tails are repelled by water means that another layer lines up with the tails facing one another. These two rows form a protective membrane around the cell.

It is possible to customize liposomes for different applications. These applications include delivering drugs to kill cancer cells, transferring DNA to make genetic modifications to cells or delivering cosmetic nutrients to the skin. Preparation method is affected by the application. For example, the concentration and toxicity of drugs used for treating cancer requires a particular preparation method.

Various lipids and mixtures can be used to make liposomes and some of these are of a higher quality than others. What they have in common is they do not go through the digestive tract and the encapsulated payload is not biologically active until it reaches the cells. It is how, when, where and why the rupture of the membrane occurs that the difference between them comes in.

All the methods for preparation of liposomes have the same basic stages. Lipid vesicles are formed when thin lipid films are hydrated. The liquid bilayers become fluid, detach and self-close to form large vesicles. Once these large particles have formed, their size is reduced by energy input. This may be in the form of sonic energy called sonication or mechanical energy called extrusion.

Liposomes are actually fairly simple to make, not requiring complex materials, equipment or methods. Each method and technique offers certain benefits and has some failings. Sonication can cause structural changes to what is entrapped. Liquid hydration methods do not produce a high payload.

The type of manufacturing processes and equipment used both have an effect on the type of liposomes produced. Inconsistent sizes, high production costs and structural instability are just some of the challenges faced in production. Many advances are being made in this respect as research proceeds at a rapid pace. An exciting example is research into how to make liposomes that can target certain organs or diseased tissue.

A great benefit involved in using liposomes is that they can be customized for different applications by varying the method of preparation, size, lipid content and surface charge. Many conventional techniques for preparing them and reducing their size are fairly simple to implement and equipment does not have to be too sophisticated. However, novel routes are being discovered for preparation due to motivation to scale-down for point-of-care applications or or to scale-up for industrial applications.




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